CNC busbar punching and shearing/cutting machine supplier
- LEADERFENG CNC busbar punching and shearing machine can process copper busbars up to 16*200*6000mm (T*W*L) OR 10*250*6000mm (T*W*L). At the same time, the feeding unit is equipped with two sets of X1 and X2 main and auxiliary power clamps, and adopts servo clamping. It can operate independently and cooperate with each other to complete the feeding work. It has great processing advantages for small-sized copper busbars such as 15*3mm and 20*3mm.
Model | MX602K-7/8C |
| Nominal pressure | 600KN |
| Maximum machining size | 16*200mm，Customizable（10*250mm） |
| Punching processing range | Φ4.3～35mm |
| Maximum number of molds that can be installed | 8 punch 1 cutt OR 7 punch 1 cutt 1 emboss |
| Maximum travel of X-axis | 2000mm |
| X-axis positioning speed | 75m/min |
| Maximum travel of Y-axis | 960mm |
| Y-axis positioning speed | 35m/min |
| Maximum travel of Z-axis | 310mm |
| Z-axis positioning speed | 35m/min |
| Punching Accuracy | ±0.2mm |
| Positioning | 0. 10/500mm |
| blow speed | 120-150 times/minute |
| Number of CNC axes | 6 axes |
| Machine dimensions (length x width x height) | 10500mmX2900mmX1800mm |
Leaderfeng busbar machine has Original German Beckhoff system
LEADERFENG is an excellent CNC busbar punching and shearing machine manufacturer and CNC busbar machine factory in China. Our team has rich experience in busbar processing automation and efficiency, and has jointly developed electrical control systems with Beckhoff Germany to achieve automated processing of punching, shearing and bending according to predetermined drawings or CNC programs. Our CNC busbar machines are widely used in high and low voltage complete sets, switch cabinets, box-type substations, intensive bus ducts and other industries. Our CNC busbar punching and shearing machine is an efficient and high-precision automated CNC busbar machine. Different from the multi-functional CNC busbar machine, this busbar machine supports the import of 2D or 3D busbar drawings, directly generates processing programs, and realizes automated operations such as busbar punching, shearing and embossing. Usually, it is equipped with a CNC busbar bending machine, and the program is shared through the LAN or WIFI interface protocol to form a busbar punching, shearing and bending production line.
- This machine belongs to the specialized processing equipment for copper aluminum busbars in the high and low voltage complete industry of power electricians. It has the characteristics of high efficiency, low energy consumption, high processing accuracy, convenient operation, and beautiful and novel appearance (patent number: ZL201430448531.8).
- This equipment has unique processing principles and methods. The hydraulic cylinder moving device is a design patent (patent number: ZL201320804568. X), with a daily processing capacity ofA few tons or more is the preferred ideal equipment for the busbar processing industry.
- For longer copper and aluminum bars, one-time clamping can be achieved without manual intervention during the processing. By automatically repeating the switching of clamps, the punching and shearing of the workpiece can be completed.
- The mold library can choose from a seven punch, one shear, one embossing or an eight punch, one shear inline mold library.
- The cutting tool is a single blade counter cutting tool (patent number: ZL201300804566.0), and there is no waste generated after cutting.
- The whole machine is composed of a feeding table, a mold warehouse, a conveying device, a servo control unit, and an auxiliary design system, with stable and reliable performance.
- The human-machine interface is simple to operate, equipped with a power building busbar processing machine auxiliary design system (certificate number: Software Registration No. 0846802), which reflects the real-time operation status of the program.
- The mold frame is made of ductile iron material, which has good wear resistance and ensures the concentricity of the punching upper and lower molds during long-term use.
Tips: CNC busbar punching and shearing machine are generally used in conjunction with CNC busbar bending machine to form a punching, cutting and bending production line. See the video below for details: Busbar punching, shearing and bending production line in our customer’s factory.
The default voltage of our equipment is three-phase 380V 50HZ. If the local power voltage is other values, our factory can customize the equipment for you, such as 400V 50HZ, 480V 60HZ, etc.
Electrical parts：
No. | Name | Brand | No. | Name | Brand |
1. | Main motor | ABB | 2. | Programmable controller | BECKHOFF, Germany |
3. | Servo motor | Rexroth | 4. | Intermediate relay | Honeywell |
5. | Servo drive | Rexroth | 6. | Computer | Qiyang, Beijing |
7. | AC contactor | Siemens | 8. | Thermal relay | Siemens |
9. | DC power supply | Phoenix | 10. | Circuit breaker | Siemens |
11. | Induction switch | BALLUFF | 12. | Linear displacement sensor | BALLUFF, Germany |
Advantages and solutions
In terms of CNC system, we use Beckhoff programmable controllers from Germany to precisely control the motion trajectory, punching and shearing accuracy of the 6 axes of the equipment, and control the error within ±0.20mm/m, which has outstanding technical advantages compared with peer equipment. At the same time, our equipment supports programming by coordinate input, and the programming software can directly import CAD and Solidworks, and supports data nesting and typesetting functions. It has import and export functions for dwg type files and .sat.stp.sldprt type files with ug, sl, pro-e types suffixes. It can automatically sort and list the input busbar width, thickness, and length, and transmit the generated program to the CNC busbar punching and shearing machine and CNC busbar bending machine through LAN or WIFI network ports to achieve automatic processing.
Our MX602K-7/8C CNC busbar punching and shearing machine occupies an area of about 31 square meters, which requires a lot of space in the factory workshop. If your factory is small, the budget is limited, and the automation requirements for the busbar production process are not high, please combine your production needs, usage scenarios and budget, our technical team will provide you with the following busbar punching, cutting and bending processing solutions.
Built to Last
Mold library
8 punching and 1 shearing; or 7 punching, 1 shearing and 1 embossing
Shearing tool
Single-blade hedging shearing, The shearing edge is smooth and there is no waste.
Die frame
Made of ductile iron, good wear resistance, ensuring the concentricity of the upper and lower punching dies during long-term use.
Hydraulic cylinder moving device：
Design patent (patent number: ZL201320804568.X).
Pulling clamp
Single pulling stroke 2000mm, Moving speed 75m/min.
Auxiliary design system:
Independent intellectual property rights, human-machine interface, simple operation (certificate number: Software Registration No.0846802).
How to use cnc busbar punching shearing machine
Our CNC busbar punching and shearing machines integrate advanced CNC systems and support 2D or 3D drawings. The busbar drawings from CAD or SolidWorks software are directly imported into the PC on the visual operation interface to generate the processing program. The operator can set up the processing program without any operation. After that, trial processing is carried out to check the processing quality and ensure that the punching sequence and shearing section meet the design requirements.
After the trial run is confirmed to be correct, the formal batch processing can begin. Start the CNC busbar machine and automatically complete all bending operations according to the program. During the processing, the operator should always monitor the working status of the machine to ensure that everything is normal.
All the accessories of our equipment are from internationally renowned electrical brands, such as German Rexroth servo drive, German Beckhoff PLC system, German Siemens AC contactor, etc. The LEADERFENG team maximizes the high quality of each equipment accessory and maximizes the equipment production capacity. At the same time, the use of internationally renowned electrical accessories also solves the problem of equipment maintenance in the customer’s local area to the greatest extent, such as the convenience and adaptability of accessories procurement.
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